Dr.Air Titan MAX-6000 Industrial Electrostatic Precipitator

Meeting the increasingly stringent demands for industrial exhaust treatment, the Dr.Air Titan MAX-6000 represents a significant leap forward, optimizing both performance and user experience.

With its compact design and high efficiency, this electrostatic precipitator (ESP) is suitable for various manufacturing environments, helping to minimize environmental pollution and protect human health.

2. Structural Details 

The Dr.Air Titan MAX-6000 is a specialized device designed to remove smoke and dust from exhaust gases.

• Durability: The casing is made of powder-coated steel, ensuring excellent resistance to corrosion and harsh industrial conditions.

• Dimensions: Overall dimensions are 790 x 710 x 610 mm, making it compact and easy to install in limited spaces.

• Filtration System: Includes 2 pre-filters (placed before and after the electrostatic cell) to optimize the removal of large particles, protecting the main filter cell.

• Operation: Operates stably on 220V/50Hz voltage.

3. Working Principle

The Titan MAX-6000 operates on the electrostatic field principle:

1. Ionization: A high-voltage power supply creates a strong electromagnetic field at the electrodes. As smoke and dust pass through, they are ionized and become electrically charged.

2. Collection: These charged particles pass through the filter cell and are attracted to the collector plates (charged with the opposite polarity), trapping them on the surface.

3. Clean Air: The purified air is then discharged through the outlet. Electrostatic filtration is currently rated as one of the most effective methods for industrial exhaust treatment.

4. Key Features

• Modern ESP Technology: Effectively captures fine dust, smoke, and pollutants, ensuring the discharged air is clean and safe.

• Stable Efficiency: With an airflow capacity of 6000 m³/h, it handles large exhaust volumes, suitable for medium-sized factories.

• Energy Efficient: Operates with low power consumption, significantly reducing electricity costs compared to traditional filtration systems.

• Optimized Design: Scientifically designed flanges and dimensions allow for easy integration into existing ductwork systems.

• Easy Maintenance: Designed for quick disassembly. The filter cells are easy to remove and clean, ensuring the machine always runs at peak efficiency.

5. Convenient Wall-Mounted Controller

The detachable controller offers maximum flexibility:

• Remote Operation: Connects directly to the machine but can be mounted on the wall, allowing users to control the unit safely without reaching the main equipment.

• Intuitive Interface: Features clear Power and Operation indicator lights.

• Simple Control: Easy-to-use On/Off buttons for quick management.

6. Applications

The Titan MAX-6000 is versatile and effective across various industries:

• General Industry:

  • Metallurgy: Filters dust and smoke from steel furnaces.

  • Cement: Treats dust from clinker kilns.

  • Wood Processing: Filters sawdust from planing and sawing machinery.

  • Chemicals: Removes chemical dust and acid mists.

• Incinerators: Treats exhaust from boilers and waste incinerators.

• Commercial Kitchens: Effectively removes smoke and grease from industrial canteens, restaurants, and hotels, reducing fire hazards.

7. Installation & Safety Guidelines

• Secure Installation: Ensure the device is firmly fixed on a flat, stable surface.

• Safety First: Strictly prohibited to open any access door while the machine is running to avoid electric shock.

• Power On: Turn on the power (220V). Wait for the indicator light to turn from Red to Green before operating.

• Dampers: Install dampers if connecting to external ducts. Avoid excessively long or narrow ducts, as they may reduce filtration quality.

• Cleaning Cycle: The electric field and filters must be cleaned every 150-200 hours of operation (depending on actual usage). Accumulated oil/dust can reduce efficiency and pose a fire hazard.

8. Cleaning Instructions

To ensure safety and longevity, follow these cleaning steps:

1. Power Off: Turn off the main switch and disconnect power.

2. Discharge Static: Use a screwdriver with an insulated handle to touch both poles of the electric field to discharge any residual static electricity.

3. Removal: Extract the electric field (filter cell) from the unit.

4. Soaking: Soak the dirty filter cell in a specialized cleaning solution (detergent/alkaline) for 20 minutes.

5. Spraying: Remove the cell, spray cleaning agent evenly, and wait 10 minutes for the grease to soften (turn milky white).

6. Rinsing: Rinse thoroughly with a high-pressure water gun. Repeat if necessary.

7. Drying: Ensure the electric field is completely dry and check for any damage before reinstalling it into the machine.