VietSkymen Ultrasonic Bottle Washer

Are bottles in the manufacturing industry easy to sterilize?

In the manufacturing industry, especially in the food, pharmaceutical and cosmetic industries, sterilization of bottles is a very important process. However, this process is not simple and requires specialized methods and equipment to ensure effectiveness. Below are the factors to consider when sterilizing bottles in the manufacturing industry:

Characteristics of bottles that need sterilization

• Material:  Bottles can be made from plastic, glass or metal. Each material has its own characteristics and requires a suitable sterilization method.
• Shape and size:  Bottles come in many different shapes and sizes, which affects the sterilization approach.
• Purpose of use:  Bottles containing food, pharmaceuticals or chemicals that require different levels of sterilization.

Common sterilization methods

• High Temperature:  Use steam or hot water to sterilize. This method is often applied to glass and metal bottles, but is not suitable for plastic bottles with low temperature resistance.
• Chemicals:  Use disinfectant solutions such as alcohol, chlorine solution or hydrogen peroxide. This method must ensure that no chemical residue remains after disinfection.
• Ultrasonic:  Ultrasonic cleaning creates tiny bubbles that help remove bacteria and contaminants. This is an effective method for bottles with complex shapes and many narrow crevices.
• UV:  Uses ultraviolet light to kill bacteria and viruses. This method is often used for plastic bottles and heat-sensitive materials.

Using ultrasonic cleaning tank in sterilizing bottles

Ultrasonic cleaning tank is an effective and advanced solution for sterilizing bottles in the manufacturing industry. Below are the benefits of using ultrasonic cleaning tank:

• High cleaning efficiency:  Ultrasonic waves create tiny air bubbles that reach and clean hard-to-reach areas inside bottles, ensuring complete removal of bacteria and impurities.
• Material Safe:  This method is gentle on surfaces and will not damage bottles, whether made of plastic, glass or metal.
• Time saving:  Ultrasonic cleaning and sterilization is fast and efficient, increasing production productivity.
• Reduced chemical use:  Use little or no chemicals, helping to minimize the risk of chemical residue in bottles and protect the environment.

Standards for sterilizing bottles in the manufacturing industry

1. ISO 22000:

• HACCP: Hazard Control in the Production Process.
• Hygiene Standards: Strict hygiene measures apply.

2. GMP (Good Manufacturing Practices):

• Sterilization Procedures: Establish and maintain standard sterilization procedures.
• Periodic Testing: Ensures continued effectiveness.
• Record Keeping and Reporting: Keep detailed records.

3. FDA (Food and Drug Administration) :

• Sterilization Equipment: Meets safety and efficiency standards.
• Monitoring and Control: Regularly monitor the disinfection process.

4. EN (European Norms):

• EN 1276: Microbiological efficacy test.
• EN 13697: Evaluation of surface performance.

5. GHP (Good Hygiene Practices):

• Equipment and Facility Cleaning: Ensure proper cleaning.
• Employee Training: On cleaning and disinfection procedures.